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Release Liners
A release liner is a paper or plastic based carrier web material, which is coated on one or two sides with a release agent, which provides a release effect against any type of a sticky material such as an adhesive or a mastic. Release liners are available in different colors, with or without printing. Release papers for silicone coating play the vital role of carriers of pressure-sensitive adhesive (PSA) labels and tags through conversion and dispensing. They’re also used in the manufacturing of self-adhesive materials and components for an ever-increasing number of tape, industrial and graphic applications.
Glassines
This paper grade encompasses the highest degree of density and offers an optimal surface for a consistent silicone coating. Besides good coating capability, Glassine is manufactured within narrow caliper tolerances and provides good die-cutting performance. Due to its low absorption level, thin and consistent silicone coatings can be applied. Especially for double sided liners within narrow release differentials, Glassine offers considerable advantages in comparison to other paper carriers.
Possible Product Combinations
| Available basis weights: | 40 – 160 g/m² ( approx. 21,5 – 98 lbs/ream) |
| Paper Color: | upon request |
| Coatings: | single and double sided |
| Silicone: | solvent free; available also with low friction additive and in tinted version |
| Print: | reverse side or with print under silicone possible (single color flexographic) |
| Specialty: | also available as repulpable version |
SCK (Super Calendered Kraft paper)
Though also super calendered, this liner is less densified in comparison to a Glassine paper. Reverse side roughnesses as well as caliper of a SCK liner are significantly higher, if compared with a Glassine.
Possible Product Combinations
| Available basis weights: | 68 – 90 g/m² (approx. 30 – 50 lbs/ream) |
| Color: | white |
| Coatings: | single and double sided |
| Silicone: | solventfree; available also with low friction additive and in tinted version |
| Print: | reverse side or with print under silicone possible (single color flexographic) |
| Specialty: | also available as repulpable version |
CCK (Clay coated Kraft paper)
Clay Coated Kraft papers combine two major advantages. Due to their top coating, these papers provide a very consistent surface and good dimensional stability. The variations on clay coatings are very versatile, starting from one side coated papers with single clay layers to double sided clay coated liners with multiple top coatings and high internal bond constructions. Available surfaces range from high gloss to matt finish. Our clay-coated release papers range from 50 to 180 gsm. They ensure a perfect coating with all silicon systems for a wide range of PSA graphics, PSA labels in sheet format, and many other applications.
Possible Product Combinations
| Available basis weights: | 80 – 150 g/m² (37 – 92 lbs/ream) |
| Colors: | white; colored liners upon request |
| Clay Coatings: | single or double sided |
| Surface Finish: | glossy to matt finish |
| Release Coating: | single or double sided |
| Silicone: | solvent free; available also with low friction additive and in tinted version |
| Print: | reverse side or with print under silicone (single color flexographic) |
| Specialties: | reverse side PE-extruded with our without perforation |
Adult Diapers
Kosmos’ line of adult diapers is a high quality incontinence product.
The super absorbent dry core locks fluids and ensures surface dryness, and the soft, nonwoven outer cover provides improved comfort and modesty, Kosmos’ adult diapers are available in S, M, L and XL for all your needs.
Benefits
- Double layer absorbent core is specially designed core, has higher concentration of super absorbent gel with fluff at the core center to enhance dryness and comfort.
- Nonwoven top layer with Acquisition Distribution Layer enables fluids to distribute and transfer faster to the absorbent panel without flow back and gives longer lasting comfort and dryness.
- Wetness indicators to let you know when diaper has reached maximum capability.
- Refastenable Tape-Tab system with printed tape zone allows multiple adjustments without losing adhesive strength or compromising diaper integrity.
- Standing cuff guards allow for better fit and prevents leakage.
Underpads
Kosmos’ new line of underpads offers a quick and easy super absorbent surface that can be used in a variety of situations in around the hospital and wards, from procedures to incontinence use.
Features
- Heavy Duty absorbency
- Spunbond nonwoven top sheet that is diamond embossed for pad stability and faster absorption
- Tear resistant, slip resistant, and waterproof polypropylene backsheet for better pad integrity and stability, even with heavy soiling
- Disposable for your convenience
Uses
- Procedure surface
- Changing surface
- Incontinence use
Kosmos Underpads are available in the following sizes:
- 60cm x 90cm
- Or according to customer specification
Product Packaging
- Kosmos Underpad is available in the following packaging: 10 pieces/pack, 12 packs/carton.
Sterilization Wraps [SBS]
Kosmos Sterile Barrier Systems (SBS) are made with high performance raw materials (nonwovens, crepe)from leading manufacturers around the world. They take protection one level further by providing a state of the art 5 layer SMMMS nonwoven which offers 3 layers of meltblown sandwiched between 2 layers of spunbond thus effectively tripling its barrier strength.
- Virtually lint-free
- Widest but simplest offering based on technologies, basis weights, patterns and colors
- Interleave solution
- Compliance with relevant standards
- Compatibility with main sterilization processes
Product Features:
- Extensive independent laboratory testing assures that all KOSMOS Sterile Barrier Systems deliver the optimum balance of properties needed to ensure the sterility of instruments.
- Strength and resistance to tearing
- Flame resistance
- Resistance to linting and abrasion
Intended Use
This Sterile Barrier System is for wrapping medical devices (outer wrap) which can be terminally sterilized by the following methods:
- Steam (121-134°C), ethylene oxide gas
- And low temperature formaldehyde and irradiation.
We recommend that the end user validates the final packaging system as suitable with the intended sterilization process to comply with national and international regulations.
Sizes: 50 x 50 cm, 75 x 75 cm, 90 x 90 cm, 120 x 120 cm
Custom sizes available upon request
Regulations
Kosmos single-use medical products are manufactured using the highest grade raw materials that are in compliance with ISO 11607 part 1 and EN 868 part 2-3 & 6.
Applications
Kosmos single-use medical substrates are supplied in all desired finishing from roll goods to boxes. They are used as Sterilization Wraps, Protective Wraps, Tray Liners and overwraps.
Sterile Barrier Systems portfolio
| Application & Segment | Technology | Product name | Benefits | Basis weight (gsm) | Size (cm) | Sterilization | Color |
|---|---|---|---|---|---|---|---|
| SBS & Protective Wrap | SMMMS & Crepe | SBS 3, 4, 5, 5C, 6, 6C | Always an adequate solution for Medical Devices packaging | 35, 43, 50, 60, Custom upon request | 50×50, 75×75, 90×90, 120×120, Custom upon request | All | Blue & Green |
| Tray Liner | Crepe | TLS | Variable absorption & excellent tray protection | 50 & 6 Custom upon request | Custom upon request | All except Plasma (Sterrad) | White & Blue |
| Overwrap | Crepe | OWS 4, OWS 5 | Safe & economic protection | 43 & 50 | Custom upon request | All except Plasma (Sterrad) | White & Blue |
PP Spunbond
We provide the ideal solution for diaper and feminine hygiene manufacturers looking for cost effective nonwoven fabrics that are either hydrophilic (top sheet) or hydrophobic (BLC/Back Sheet). Our top sheet nonwoven is produced with the most advanced technologies in large widths to ensure cost effectiveness, impeccable uniformity and excellent softness for a PP nonwoven fabric designed to comfort a baby’s skin. Our SMS nonwoven fabrics ensure high barrier/hydrophobic results in our BLC and back sheet.
AVAILABLE BASIS WEIGHTS: 10 – 15 GSM
COLORS: White, Blue, Yellow, Beige
TREATMENTS: Hydrophilic, Hydrophobic
Benefits
- Various treatments as per your applications
- Hydrophilic
- Hydrophobic
- Flexible product options in performance, basis weights and color
- Range of basis weights from 8-15 GSM
- Color: White, beige, blue and green
Applications
- Hygiene (Baby/Adult Diapers)
- Feminine care
- Underpads
Laminated Non-Wovens
Kosmos offers spunlace material for various applications such as personal care and medical (surgical drapes, disinfectant wipes, absorbent hand towels, etc.)
SPECIFICATIONS
- Absorbent Spun bond non-woven fabric + PE film
- GSM
- 45 g/m² (25 + 20)
- 60 g/m² (40 + 20)
- 70 g/m² (40 + 30)
- Standard Width : 1600mm
PRODUCT FEATURES
- One side Absorbent and One side Repellent
- Abrasion Resistant
- Anti-Static
- Anti-Bacterial
- Breathable and Non-Toxic
APPLICATIONS
- Surgical Gowns and Drapes
- Protective Clothing
- Operation Covers
- Medical Curtains
- Disposable Bedsheets
Non Woven + PE Laminated
| Product | Requirement | ||||||
|---|---|---|---|---|---|---|---|
| Tensile strength | Elongation at break | ≥ mmH2O Hyrostatic pressure |
|||||
| Basis weight | Average deviation % | Single deviation % | MD ≥ Vertical MD | CD ≥ Horizontal CD | MD Vertical MD | CD Horizontal CD | |
| 22 | ±2 | ±5 | 28 | 12 | 40-110 | 220 | |
| 25 | 30 | 13 | 250 | ||||
| 30 | 38 | 18 | 300 | ||||
| 35 | 55 | 25 | 350 | ||||
| 40 | 68 | 40 | 400 | ||||
| 45 | 75 | 45 | 450 | ||||
| 50 | ±3 | 85 | 50 | 500 | |||
| 55 | 96 | 55 | 550 | ||||
| 60 | 100 | 60 | 600 | ||||
| 65 | 105 | 65 | 650 | ||||
| 70 | 110 | 75 | 700 | ||||
Spunlace
Kosmos offers spunlace nonwovens for various applications in the personal care, medical and industrial segments.
BENEFITS
- Soft, cloth like feel
- High Drapability
- High Absorption capabilities
- Low Lint
- Absence of binder in the fabric allows sterilization of the nonwoven fabric at high temperatures
- Can be dyed or printed
- Can be treated with fire retardants to resist burning
- Anti-microbial treatments
- Multiple options in basis weights, finishes and color
- Basis Weights: 30 – 90 GSM
- Finishes: Plain, Embossed (Big Dot, Small Dot, Box Pattern), Apertured
- Color: White
APPLICATIONS
- Baby Care
- Dry Wipes
- Wet Wipes
- Feminine Care
- Incontinence
- Disinfectant wipes
- Make up removal pads
- Absorbent hand towels for medical, industrial, food services and consumer applications
- Surgical Dressing
- Surgical drapes, gowns and packs
- Spa undergarments
- Laundry Sheets
- Industrial cleaning
Breathable Viral Barrier (BVB)
Operating under pressure and staying cool isn’t always easy. Breathable Viral Barrier nonwoven fabric used in surgical gowns provides unbeatable protection, comfort and ease of use for doctors, nurses and dentists around the world.
About thirty per cent of all surgeries are considered high-risk for exposure to fluids. Viruses are so small that only an impervious film can create a sufficient barrier. The trouble is, impervious films get hot.
That’s why Breathable Viral Barrier nonwoven fabric was created; in response to a market need for a highly protective yet comfortable fabric. It’s a composite structure. It lets moisture go through but prevents any viruses from penetrating. Soft, strong, light and yet still provides impeccable protection. In surgery, protection equals safety. Not surprising that this nonwoven is the leading product for professionals in the operating room.
SMS
Traditional re-usable linen drapes and gowns carry no guarantee against infection due to tears and holes during washing as well as the high lint nature of linen. We offer a range of single use medical nonwoven fabrics with superior barrier protection – bacterial, viral, particulate and fluid. These nonwovens significantly reduce the risk of Hospital Acquired Infections (HAI), protecting devices and making life safer for medical professionals and patients alike.
Benefits
- Lint Free
- Low memory
- Flexible product options in performance, basis weights and colour
- Basis Weights: 30 – 55 GSM
- Colours: Medical Blue, Dark Blue, Green
- Treatments: Anti-Static (AS), Alcohol Repellent (AR) + Anti-Static (AS)
- Reliable protection and comfort to the wearer
- Compliance with global standards
- Compatible with all standard sterilization processes such as steam, EtO, plasma and irradiation.
Application
- Surgical drapes, table covers, stand covers
- Surgical gowns, infection control apparel and scrub suits
- Face masks
- Sterile Barrier Systems (SBS): wrap, overwrap and breathable media for pouches